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A common material for pre-manufactured workbench legs and supports is steel sheet. As we discussed in our previous article "A Handy Guide on Shelving Systems for the Home Garage and Workplace", the thickness of sheet metal is called its gauge and the lower its gauge number is, the thicker the steel is. Steel sheet ranges from about 30 gauge to 8 gauge, with thinner 30+ gauge material called foil and thicker 8 gauge or less material called plate. Typical workbench supports range from around 12 to 16 gauge. Stringers and lower shelves add stability and strength to the legs and allow for heavier loads to be applied. They do this by connecting the legs together below the worktop and forming a rigid structure that helps support itself. Without additional support the workbench legs would easily fold under and collapse when weight is applied. The design may favor stringers alone if the workbench is intended to be used while sitting, allowing for the person’s legs to extend under the worktop. Lower shelves may also be incorporated into the design for storage below the worktop surface, and may be partial or full sized shelves depending on its use. Though load carrying capacities are frequently not listed on workbenches, a general rule of thumb is to use a thicker gauge steel support structure for heavier duty workbench applications.

Examples of light duty storage might include storing boxes of clothing, shoes, Christmas decorations, or anything that is less than around 200 pounds. Medium duty shelving ranges anywhere from 300 to 500 pounds and might include heavier boxes, tools, paint cans, automotive fluid containers and typical garage junk. Heavy duty shelving systems range from 500 to 1500 pounds and examples are fertilizer bags, large tools, tool chests, and multiple heavy boxes. Extra heavy duty capacities range from 1500 to 10000 pounds with examples including tire racks, document storage, machine parts, engine blocks, and bulk liquids or solids storage. Anything over 10000 pounds is usually classified as bulk racks or palate racks, and they are typically found in mechanic shops, storerooms or warehouses and have capacities that can exceed 30000 pounds.

Now that you have new found space in your garage, you should consider integrating a decent workbench, or even a small workshop. This will give you a place to stage and complete home repair, maintenance and hobby projects. You have many options in finding the workbench that’s right for you. You can buy one at from your local home improvement center, pick one up at a garage sale, find one in classified ads, online, or even build one yourself. The advantage of building one yourself is that you can design it to fit perfectly into the space you have available. Once you have a good workbench, you’ll wonder how you ever lived without it.

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